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Extra resources for Materials Engineering. Science, Processing and Design
If the component is a critical one (meaning that its failure could, in some sense or another, be disastrous) then it may be prudent to conduct in-house tests to measure the critical properties, using a sample of the material that will be used to make the product itself. 4). The materials input does not end with the establishment of production. Products fail in service and failures contain information. It is an imprudent manufacturer who does not collect and analyze data on failures. Often this points to the misuse of a material, one that redesign or re-selection can eliminate.
Much creative thinking goes into this ‘industrial design’ and in it the choice of material, or of a change of material, is dictated mainly by aesthetics: color, texture, feel and the ability to be shaped or finished in a given way. 1. But not all. The necessary changes may require a change of configuration and layout—the embodiment phase—or even of basic concept, replacing one of the ways of performing a function by another. 1 remains a useful summary to keep in mind. It has another use, too—as a tool (one of several) for analyzing existing designs and understanding how sometimes quirky details of the final product have their origins in decisions made in the concept or embodiment stages.
The way to achieve these is to plot material property charts. They are of two types: bar charts and bubble charts. A bar chart is simply a plot of one property for all the materials of the universe. 8 shows an example: it is a bar chart for modulus, E. The largest is more than 10 million times greater than the smallest—many other properties have similar ranges—so it makes sense to plot them on logarithmic1, not linear scales, as here. The length of each bar shows the range of the property for each material, here segregated by family.
Materials Engineering. Science, Processing and Design by MichaelAshby